Jiangsu Zongheng Waste Heat Evaporator

This design integrates multiple waste heat sources—including drying vapors and condensates—into the evaporation system. It significantly cuts fresh steam consumption and power use, reduces dust emissions, and prevents fouling on heater tubes. The compact layout avoids large vapor ducts. Suitable for corn steep liquor, alcoholic wastewater, and glucose liquids, it ensures stable operation even if dryers stop.

product details

Description

Utilizing waste heat from the production process in the evaporation system—such as waste vapor and condensate from drying starch by-products (fiber, germ, gluten, fiber+CSL), waste vapor and condensate from DDGS drying, and liquefaction vapor from the sugar factory liquefaction process—can, through rational design, significantly reduce fresh steam consumption. This achieves notable energy savings while also greatly cutting dust emissions and reducing environmental pollution.

Particular Feature

● Optimal model of using waste vapor, indirect use of vapor from the drying process, and using saturated flashing evaporation vapor.
● We can absolutely remove dust that waste vapor carries, and the dust will not easily adhere to the external surface of the heater tubes. So the evaporating efficiency of the evaporator is more stable.
● There are smaller hot water ducts instead of big vapor ducts across the workshop, which will not affect the disposal of other equipment.
● We don't require a high-power fan in the evaporation system, so we can decrease the power consumption of the evaporation system
● If dryers stopped, we could also absolutely use fresh steam into the evaporation system.

Fields of Application

Particularly suited for corn steep liquid, alcoholic wastewater, and glucose liquid.

Why choose Zongheng?

High-Tech Integration for Maximum Efficiency

The utilization of advanced technologies such as multi-effect evaporation, MVR, and forced circulation evaporation ensures superior performance and energy optimization.

Broad Applicability Across Industries

Custom-designed systems suitable for chemical, metallurgy, food, pharmaceutical, and wastewater sectors, effectively treating diverse liquid wastes in compliance with environmental regulations.

Energy Sustainability and Cost Savings

By harnessing industrial waste heat, the plants significantly reduce energy consumption, lower greenhouse gas emissions, and offer substantial operational cost savings.

Customized Engineering Solutions

Tailor-made designs—including ZLD systems, steam-driven evaporators, and high-concentration setups—developed to meet specific client requirements and maximize efficiency.

Assured Quality and Comprehensive Support

Adherence to international standards (ISO 9001, CE), rigorous quality control, and full after-sales support including installation, training, and maintenance ensure long-term reliability and customer satisfaction.