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China Suppliers: Jiangsu Zongheng ZXG Tube Bundle Dryers - Efficient Indirect Steam Drying from Factory

Jiangsu Zongheng's ZXG Tube Bundle Dryers are designed for efficient, safe low-oxygen drying using indirect steam heating. As a leading China-based manufacturer and supplier, we provide customizable solutions that cater to the unique needs of diverse industrial applications. Our rotating tube bundle technology gently conveys and showers granular or slightly adhesive materials, ensuring optimum performance. Built to CE standards, our dryers guarantee reliable and effective processing, making us a trusted choice for factories looking to enhance their drying operations

    Description

    Jiangsu Zongheng's ZXG Tube bundle dryers are a safe and reliable product due to their method of operation. The steam-heated tube bundle slowly rotates in an immobile housing and conveys the product to be dried axially through the dryer. Shovels elevate the product along the circumference, and then the product trickles through the tube bundle back into the discharging trough. It gets dried by contact with the tubes and by convection.

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    More Details
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    Special Features

    Indirect heating, no contact between product and heating medium

    Saturated steam of 6 bar / gas heating source

    Low oxygen drying

    Compact construction

    Tube bundle construction made of mild steel or stainless steel

    Housing and vapour extraction of stainless steel

    CE certification with Machinery Directive, Low-voltage Directive, Pressure Directive

    ASME design and manufacture are possible

    Tube bundle heat exchangers are employed in a wide range of applications as dryers, conditioners or desolventisers. Both granular as well as slightly adhesive products can be dried in a tube bundle dryer. To be able to dry slightly adhesive products, the dryer is equipped with a specially developed recirculation system.

    To achieve an optimal operating behaviour, each dryer is customized, such as the spaces between tubes, tube diameters, the position of shovel and shovel angle steels inside the housing etc., are selected and adjusted to an optimum. We also may provide auxiliary equipment (fan, cyclone) to fulfil process requirement.


    Fields of Application
    Brewing Industry

    Spent grains, mixture of spent grains/yeast

    Chemical & Plastics Industry

    Granulates

    Extraction Industry

    Condition of broken soya beans, sunflower seeds, rapeseed, and other oil seeds

    Wood Processing Industry

    Wood chips

    Starch Industry

    Maize germs, maize fibres, maize gluten, maize fibre with syrup, wheat fibre with bran and syrup


    Primary Type and Technical Parameter
    Type Drying Area (m²) Main Motor (kW) Saturated Steam Pressure (MPa) Calculate Heat Consumption
    Kg steam/kg H₂O
    Dimension (L×W×H) mm
    ZXG-80 80 7.5 0.6 1.4 8200×1700×2000
    ZXG-100 100 7.5 0.6 1.4 8400×1900×2200
    ZXG-150 150 11 0.6 1.4 8600×2100×2300
    ZXG-210 210 11 0.6 1.4 8800×2200×2550
    ZXG-250 250 15 0.6 1.4 8400×2500×2600
    ZXG-300 300 18.5 0.6 1.4 9000×2500×2600
    ZXG-350 350 22 0.6 1.4 9600×2700×3100
    ZXG-400 400 30 0.6 1.4 9900×2900×3320
    ZXG-500 500 37 0.6 1.4 10800×2900×3320
    ZXG-600 600 55 0.6 1.4 11100×3100×3550
    ZXG-800 800 75 0.6 1.4 12200×3300×3900
    ZXG-1000 1000 90 0.6 1.4 12700×3600×4100
    ZXG-1200 1200 110 0.6 1.4 13000×3800×4350
    ZXG-1500 1500 160 0.6 1.4 14500×4100×4650

    Referenced Drying Process Parameter
    Material Feeding Moisture (%) Outlet Moisture (%) Referenced Drying Capacity (t/h·100m²)
    Maize germ 55–58 8 2.5
    Maize fibre 62 10 4.5
    Maize gluten 60 10 4.7
    Maize fibres with syrup 55 10 4.5
    Xanthic polymer 69 13 4.0
    Potato fibre 65 12 4.8
    Less 65 12 4.9
    Feedstuff carrier 16 6–8 4.2
    Rapeseed 60 5–7 4.5
    Pig blood yeast 35 10 4.4
    Bone meal 40 10 4.5
    Feedstuff yeast 40 10 4.5

    Frequently Asked Questions
    Q How does the ZXG Tube Bundle Dryer work?
    The ZXG Tube Bundle Dryer uses a steam-heated tube bundle that slowly rotates inside an immobile housing. The product is conveyed axially through the dryer while shovels elevate it along the circumference, allowing it to trickle through the tube bundle and dry by direct contact with the tubes and by convection.
    Q What heating sources are compatible with the ZXG Tube Bundle Dryer?
    The ZXG Tube Bundle Dryer is compatible with saturated steam at 6 bar pressure as well as gas heating sources, offering flexible energy options to suit different industrial requirements.
    Q What industries and materials is the ZXG Tube Bundle Dryer suitable for?
    The ZXG Tube Bundle Dryer is widely used across the brewing industry (spent grains), chemical and plastics industry (granulates), extraction industry (soya beans, rapeseed, sunflower seeds), wood processing industry (wood chips), and starch industry (maize germs, fibres, gluten, wheat fibre with bran and syrup).
    Q Can the ZXG Tube Bundle Dryer handle adhesive or sticky products?
    Yes. The ZXG Tube Bundle Dryer is equipped with a specially developed recirculation system that enables it to effectively dry slightly adhesive products in addition to standard granular materials.
    Q What certifications does the ZXG Tube Bundle Dryer comply with?
    The ZXG Tube Bundle Dryer holds CE certification in compliance with the Machinery Directive, Low-voltage Directive, and Pressure Directive. ASME design and manufacture are also available upon request.
    Q What is the available size range and can the dryer be customized?
    The ZXG series ranges from ZXG-80 (80 m² drying area) to ZXG-1500 (1500 m² drying area). Each dryer is customized to optimize performance, including tube spacing, tube diameters, shovel positions, and shovel angle steels. Auxiliary equipment such as fans and cyclones can also be provided to meet specific process requirements.